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consumables tracking

Consumables Tracking System

Consumables Tracking & Control is a smart solution designed to monitor, manage, and optimize the usage of industrial consumables in real time. Moreover, it enables organizations to set usage limits based on production plans, ensuring materials are consumed efficiently. As a result, it helps prevent overuse and reduce unnecessary wastage. In addition, the system allows configurable consumption thresholds to maintain better control. Furthermore, automated alerts at 80% usage promote proactive monitoring and timely decision-making.

Additionally, the solution includes a structured approval workflow to maintain accountability. Whenever predefined limits are exceeded, an HOD approval process is automatically triggered to ensure cost control. Consequently, this workflow strengthens financial discipline across departments. Meanwhile, live dashboards provide clear and real-time visibility into overall consumable usage. Similarly, detailed reports highlight pending approvals, rejected requests, and consumption trends for better analysis.

Ultimately, by integrating smart alerts, real-time tracking, and budget management tools, the system improves operational efficiency. Therefore, businesses can reduce misuse, control costs, and optimize resource allocation effectively. Overall, Industrial Consumables Tracking & Control ensures disciplined material management and supports sustainable industrial operations.

Production

Production Management system

Production & Inventory Insights is a powerful monitoring solution designed to track actual production output and compare it with real-time inventory stock levels. Moreover, it provides clear visibility into production performance to support better decision-making. As a result, organizations can instantly identify gaps, mismatches, and stock variances. In addition, by aligning production data with inventory records, the system ensures accurate stock management. Consequently, businesses achieve improved operational control and reduced inventory errors.

Furthermore, the system captures NG (Non-Good) quantities along with detailed reasons for rejection. Additionally, it tracks machine or process downtime to highlight operational disruptions. Therefore, by analyzing root causes and frequency, businesses can minimize recurring issues. Subsequently, organizations can reduce production losses and enhance machine efficiency. Ultimately, this approach strengthens overall quality control and continuous improvement efforts.

Meanwhile, the solution captures real-time production quantities for accurate monitoring. Similarly, it monitors daily, shift-wise, or batch-wise output to ensure structured performance evaluation. Overall, it provides accurate performance tracking to help businesses optimize productivity and maintain operational excellence.

Safety_app

Industrial Safety Management

Industrial Safety App in Pondicherry is a smart and proactive safety management solution designed to enhance workplace safety and streamline emergency response. Moreover, it promotes a strong safety culture across the organization. As a result, employees can instantly report unsafe acts, near misses, and hazards. Consequently, potential risks are identified and addressed before they escalate into serious incidents.

In addition, the app provides quick access to safety teams and emergency contacts. Furthermore, a built-in panic alert feature ensures rapid communication during critical situations. Therefore, employees can receive immediate assistance when emergencies occur. Meanwhile, real-time reporting strengthens coordination between departments. Similarly, integrated safety monitoring improves overall compliance management.

Additionally, users can instantly report unsafe acts, near misses, or hazards through a simple interface. Likewise, they can capture complete details, including location and descriptions, for accurate tracking. Subsequently, this process encourages proactive hazard identification at every level. Ultimately, the system strengthens workplace safety awareness and fosters a culture of responsibility. Overall, the Industrial Safety App helps organizations reduce risks, improve compliance, and create a safer working environment for everyone.

Inventory Stock management

Inventory Management system

Inventory Stock Management is a smart system designed to monitor, control, and optimize stock levels in real time. Moreover, it provides complete visibility of available materials, finished goods, and in-process inventory across departments. As a result, organizations achieve accurate stock tracking at every stage. Consequently, businesses can prevent stock shortages, overstocking, and operational delays.

In addition, the system supports automated stock updates to improve efficiency. Furthermore, it enables batch-wise tracking for better material control. Similarly, detailed reporting enhances accuracy and operational transparency. Therefore, organizations can minimize manual errors and improve accountability.

Meanwhile, real-time insights into stock movement provide better decision-making support. Likewise, consumption pattern analysis helps forecast future requirements effectively. Subsequently, monitoring reorder levels ensures timely replenishment of materials. Ultimately, businesses can enhance planning, reduce wastage, and maintain smooth production and supply chain operations. Overall, Inventory Stock Management strengthens operational control and improves inventory efficiency across the organization.

Machine_Maintenance

Machine Maintenance System

Machine Maintenance Management System is a smart solution designed to plan, track, and manage equipment maintenance activities efficiently. Moreover, it helps organizations reduce machine breakdowns and minimize downtime. As a result, businesses can improve overall asset performance through preventive and predictive maintenance strategies.

In addition, the system enables real-time monitoring of maintenance schedules and work orders. Furthermore, it maintains detailed equipment history to ensure accurate servicing records. Consequently, organizations can ensure timely maintenance and faster issue resolution. Therefore, production disruptions are significantly reduced.

Additionally, the system supports preventive and predictive maintenance scheduling for structured planning. Similarly, it provides real-time tracking of work orders and equipment status for better transparency. Meanwhile, continuous monitoring reduces breakdowns and unplanned downtime. Subsequently, detailed reporting offers valuable performance insights for better decision-making. Ultimately, businesses can extend asset lifespan and control maintenance costs effectively. Overall, the Machine Maintenance Management System ensures improved asset performance and smooth production operations.

Online_Process

Online process capablity ManAgement system

Online Process Capability & Analysis is an advanced quality monitoring solution designed to analyze process performance and ensure consistent quality control. Moreover, it is integrated with Minitab for automated statistical analysis to enhance precision. As a result, the system provides accurate insights into process stability, variation, and capability. Consequently, organizations can identify deviations early and reduce defects effectively. Therefore, continuous production quality improvement becomes more achievable.

In addition, the solution offers both real-time and manual data input options for operational flexibility. Furthermore, automatic data collection from machines eliminates manual errors and improves reliability. Meanwhile, seamless integration with production systems ensures uninterrupted data flow. Similarly, manual input options support smaller operations that require controlled data entry. Subsequently, businesses can maintain high data accuracy across all processes.

Additionally, key analytical tools such as Histogram Charts, X Bar Charts, Run Length Charts, Moving Range Charts, and Moving Average Charts provide clear visual representation of process behavior. Likewise, these visual tools simplify performance monitoring and trend analysis. Moreover, 4MCN integration supports structured problem resolution. Consequently, NG reaction plans enable faster defect handling and corrective actions.

NPD

New Product Development System

New Product Development (NPD) is a structured process that transforms a product from concept to market launch. Initially, it begins with idea generation and concept development to identify innovative opportunities. Subsequently, feasibility analysis evaluates technical and market viability. Thereafter, product design, prototyping, and testing refine the concept into a functional solution. Finally, commercialization ensures a successful market launch aligned with business objectives and customer needs.

Moreover, the primary goal of NPD is to create innovative products that meet customer expectations. In addition, it ensures alignment with business strategies and evolving market demands. Therefore, organizations can achieve sustainable competitive advantage.

Furthermore, effective planning strengthens each stage of the development cycle. Meanwhile, cross-functional collaboration enhances communication and efficiency. As a result, businesses can reduce risks and control development costs. Consequently, accelerated time-to-market becomes achievable.

Extra time Management

Extra Time Management

Extra Time Management refers to the systematic tracking and control of overtime hours worked beyond regular shifts. Moreover, it helps organizations monitor additional working hours to meet productivity demands effectively. As a result, workforce efficiency is maintained without increasing unnecessary labor costs.

In addition, accurate recording of overtime duration ensures complete transparency. Furthermore, documenting reasons and department-wise usage provides better operational clarity. Consequently, businesses can analyze workload patterns more effectively. Therefore, manpower planning becomes optimized and well-structured.

Meanwhile, proper management of extra time strengthens cost control measures. Similarly, it helps prevent employee burnout by monitoring excessive workloads. Additionally, compliance with labor policies is ensured through systematic tracking. Ultimately, organizations achieve better operational planning and sustainable workforce management. Overall, Extra Time Management improves productivity balance, cost efficiency, and organizational discipline.

Doc Maintainence

Doc Maintenance

Document Maintenance Management is a structured system designed to manage, update, and control important organizational documents efficiently. It ensures that all documents such as SOPs, policies, technical manuals, quality records, and compliance files are properly maintained, version-controlled, and easily accessible.

The system enables document tracking, approval workflows, and revision history management to prevent outdated or unauthorized documents from being used. With secure storage, controlled access, and automated reminders for updates, Document Maintenance Management improves compliance, enhances accuracy, and ensures smooth operational processes across the organization.

  • Centralized document storage with version control

  • Approval workflow and revision history tracking

  • Secure access control with automated update reminders

Echo Track

Echo Track

Echo Track is a smart document control solution designed to centralize and manage all organizational documents efficiently. Moreover, it provides centralized document storage to ensure easy accessibility. In addition, version control ensures that teams always access the latest and most accurate files. As a result, organizations maintain a complete and traceable record of previous versions.

Furthermore, the system includes structured approval workflows to enhance accountability. Similarly, detailed revision history tracking maintains transparency and regulatory compliance. Consequently, document changes are monitored systematically across departments. Meanwhile, secure access controls prevent unauthorized access to sensitive files. Additionally, automated update reminders ensure timely document reviews and approvals. Therefore, organizations can maintain consistent documentation standards. Ultimately, Echo Track strengthens document governance, improves compliance, and enhances operational efficiency across the organization.

Checksheet

Checksheet Automation

The Smart Checksheet & Maintenance Log System is a mobile-based solution designed to simplify and digitize maintenance inspections across industrial facilities. It enables efficient management of checksheets for fire hydrants, fire extinguishers, trolleys, ambulances, and other plant maintenance assets. By replacing manual paperwork with a digital process, the system ensures accurate tracking of routine inspections, repairs, and replacements while improving overall maintenance compliance.

Each asset is assigned a unique QR code for easy scanning and instant identification. With GPS location tagging and automatic timestamp capture, inspections become more reliable and transparent. Users can complete mobile-friendly checksheets, log repairs or replacements, and instantly generate reports in multiple formats. The smart maintenance flow — from QR scan to report access — ensures seamless tracking, faster verification, and audit-ready documentation.

sales_sheet

Sales sheet

Sales Sheet Management is a structured system designed to record, track, and analyze daily sales activities efficiently. It provides a clear overview of sales performance, customer transactions, product movement, and revenue generation in real time. By maintaining accurate and updated sales records, organizations can improve transparency and streamline financial tracking.

The system enables sales entry, order tracking, invoice management, and performance monitoring through detailed reports and dashboards. With real-time insights into sales trends, targets, and achievements, businesses can make data-driven decisions, improve forecasting accuracy, and enhance overall sales productivity.

Rejection_management

Rejection Management

Rejection Management System is a structured solution designed to track, analyze, and control rejected materials or products during production and quality inspection processes. It helps organizations record rejection quantities, identify defect types, and capture detailed reasons for non-conformance to ensure transparency and accountability.

The system enables real-time monitoring of rejection data, root cause analysis, and corrective action tracking to prevent recurring defects. With detailed reporting and trend analysis, businesses can reduce quality losses, improve process control, enhance product quality, and minimize production costs.

Skill_Matrix

DOJO SKill Matrix management

Skill Matrix is a structured tool used to evaluate, track, and manage employee skills across departments and processes. It provides a clear overview of workforce competencies, proficiency levels, and training requirements, helping organizations ensure the right person is assigned to the right task.

The system allows managers to identify skill gaps, plan training programs, and monitor employee development progress. With visual representation of skill levels and certification status, businesses can improve workforce flexibility, enhance productivity, support succession planning, and maintain operational efficiency.

Supplier

Supplier

We are a reliable supplier of comprehensive software development services, delivering customized and scalable digital solutions to meet diverse business requirements. Our expertise includes web application development, mobile app development, enterprise software solutions, cloud-based systems, API integration, and database management. We design, develop, and deploy secure, high-performance applications using modern technologies and industry best practices.

Our team focuses on understanding client needs, ensuring timely project delivery, maintaining quality standards, and providing continuous technical support. With a commitment to innovation, security, and efficiency, we help organizations streamline operations, improve productivity, and achieve long-term digital growth.

work_permit

Work permit

Our services under this work permit include custom software development tailored to business requirements, web and mobile application development, enterprise application solutions, database design and management, API development and third-party system integration, cloud-based deployment and configuration, software testing and quality assurance, system implementation, performance optimization, data security management, and ongoing maintenance and technical support. All services are delivered using secure, scalable, and industry-standard technologies to ensure reliable and efficient system performance.

CLRI

Clri

CLRI (Cleaning, Lifecycle, Repair & Inspection) services for solar power systems to ensure maximum efficiency and long-term performance. Our trained technicians use specialized equipment and follow strict safety standards while handling solar panels.

Dust, dirt, and environmental particles can reduce energy output. Regular cleaning and inspection help improve power generation, extend panel lifespan, and prevent costly breakdowns.

Our Services Include:

  • Solar Panel Cleaning

  • Routine Inspection & Preventive Maintenance

  • Performance Monitoring

  • Minor Repairs & System Checkups

  • Safety Compliance & Reporting

4mcn

4MCN Management sytem

As part of our strategic growth and operational enhancement plan, we have scheduled the implementation of 4 MCNs to strengthen network performance, improve service coverage, and enhance system reliability.

This planned expansion focuses on improving operational efficiency, ensuring better resource management, and delivering seamless performance across all critical areas. Each MCN will be executed with proper planning, quality control, and compliance to industry standards.

HRMS

HR Management System

HRMS (Human Resource Management System) is a  end-to-end Software Development Services tailored to streamline and automate your HR operations. Our customized solutions help organizations manage their workforce efficiently, improve productivity, and ensure compliance.

Our HRMS Solutions Include:

  • Employee Information Management

  • Attendance & Leave Management

  • Payroll Processing & Compliance

  • Recruitment & Onboarding Management

  • Performance Appraisal System

  • Shift & Roster Management

  • Employee Self-Service Portal

  • Reports & Analytics Dashboard

We develop secure, scalable, and user-friendly HRMS platforms using modern technologies with cloud and mobile accessibility. Our solutions are designed to reduce manual work, eliminate errors, and provide real-time insights for better decision-making.

Poka-Yoke

Poka-Yoke Management

Poka-Yoke (Error Proofing) Solutions to help industries eliminate defects, reduce rework, and improve process reliability. Our services focus on designing systems that prevent mistakes before they occur, ensuring consistent quality and operational excellence.

Our Poka-Yoke services include:

  • Process analysis and risk identification

  • Error-proofing system design and implementation

  • Sensor-based detection and alert systems

  • Assembly and production line mistake prevention

  • Digital monitoring and reporting solutions

  • Custom automation for defect control

By integrating smart controls, visual indicators, interlocks, and automation tools, we help organizations achieve zero defects, improved productivity, and higher customer satisfaction.

Production Planning

Production Planning System

Production Planning System development services to help businesses efficiently manage manufacturing operations, optimize resources, and improve productivity. Our solution ensures smooth coordination between production, inventory, procurement, and delivery schedules.

Our Production Planning System Features:

  • Production Scheduling & Work Order Management

  • Material Requirement Planning (MRP)

  • Inventory & Stock Control

  • Bill of Materials (BOM) Management

  • Capacity Planning & Resource Allocation

  • Real-Time Production Tracking

  • Quality Control Integration

  • Reports & Performance Analytics

Our system helps reduce production delays, minimize waste, improve on-time delivery, and enhance overall operational efficiency. Designed with scalable and secure architecture, it supports small, medium, and large manufacturing units.

Store management

Store Management System

Store Management System development services to help businesses efficiently manage store operations, inventory, billing, and reporting. Our solution simplifies daily activities while improving accuracy, control, and profitability.

Our Store Management System Features:

  • Product & Category Management

  • Barcode & Billing Integration

  • Purchase & Supplier Management

  • Stock Monitoring & Reorder Alerts

  • Sales Tracking & Invoice Generation

  • Customer Management & Loyalty Programs

  • Multi-Store Management

  • Reports & Business Analytics Dashboard

Our system ensures real-time stock visibility, faster billing processes, and better sales insights. Built with secure and scalable technology, it supports retail stores, supermarkets, warehouses, and distribution centers.

Inventory Planning

Inventory Planning 

Inventory Planning System development services to help businesses manage stock efficiently, reduce shortages, and optimize inventory levels. Our smart solution ensures real-time visibility and better control over materials, products, and warehouse operations.

Our Inventory Planning System Features:

  • Real-Time Stock Monitoring

  • Automated Reorder Level Management

  • Demand Forecasting & Planning

  • Purchase & Supplier Management

  • Batch & Serial Number Tracking

  • Multi-Warehouse Management

  • Stock Movement & Adjustment Control

  • Detailed Reports & Analytics Dashboard

Our system minimizes overstocking and stock-outs, improves cash flow, and enhances supply chain efficiency. Designed with secure, scalable architecture, it supports seamless integration with ERP, accounting, and production systems.

Kaisen App

Kaizen App

Our Kaizen App is a smart digital solution designed to streamline continuous improvement initiatives within your organization. It enables employees to submit ideas, track improvements, and monitor performance in real time—creating a culture of innovation and operational excellence.

Key Features:

  • Idea Submission & Approval Workflow

  • Department-wise Kaizen Tracking

  • Impact Analysis (Cost, Time, Quality, Safety)

  • Photo & Document Upload

  • Review & Evaluation Dashboard

  • Reward & Recognition Management

  • Real-Time Reports & Analytics

  • Mobile & Web-Based Access

The Kaizen App helps reduce waste, improve productivity, and enhance employee engagement by encouraging structured problem-solving and innovation.

Night shift management

Night Shift Management

Night Shift Management System is designed to efficiently monitor, control, and optimize night-time operations across departments. It ensures smooth workforce coordination, enhanced safety, and accurate reporting during non-standard working hours.

Key Features:

  • Night Shift Employee Scheduling & Attendance Tracking

  • Shift Allocation & Rotation Management

  • Overtime & Compliance Monitoring

  • Safety Checklists & Incident Reporting

  • Supervisor Approval & Escalation System

  • Real-Time Monitoring Dashboard

  • Payroll Integration for Night Allowance

  • Detailed Reports & Performance Analytics

This system improves productivity, reduces errors, and ensures proper supervision during night operations while maintaining compliance with labor policies.

IMT tool

IMT Tool

IMT Tool App is a smart digital solution designed to manage inspection, monitoring, and tracking of tools and equipment efficiently. It ensures proper tool control, reduces losses, and maintains operational safety and compliance.

Key Features:

  • Tool Issue & Return Tracking

  • QR / Barcode-Based Tool Identification

  • Tool Calibration & Maintenance Alerts

  • Asset Lifecycle Monitoring

  • User Authorization & Access Control

  • Damage & Loss Reporting

  • Real-Time Tool Availability Status

  • Detailed Reports & Audit Dashboard

The IMT Tool App helps organizations maintain tool accuracy, prevent misuse, and improve accountability across departments. It is suitable for manufacturing units, maintenance teams, workshops, and industrial facilities.

Container management app

Container Management App

Our Container Management App is a digital platform designed to efficiently manage container movement, tracking, and inventory across warehouses, yards, and logistics operations. It ensures real-time visibility, better control, and improved operational efficiency.

Key Features:

  • Container Inward & Outward Tracking

  • QR / Barcode-Based Identification

  • Yard & Location Management

  • Status Monitoring (Loaded, Empty, In-Transit)

  • Dispatch & Delivery Tracking

  • Damage & Inspection Reporting

  • Automated Alerts & Notifications

  • Real-Time Reports & Dashboard

The system reduces container loss, improves turnaround time, and enhances coordination between logistics, warehouse, and operations teams.